Injured list time can run out but the player can still be injured and thus not available to be activated.
I'd guess development money doesn't do anything in a historical game if the settings are some version of recalc with development off. Could be wrong though. I play 3 years recalc dev on TCR 100 and spend lots of money on dev. Usually I set scouting to maybe 85% of max and set dev a bit less than that.
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